The Art and Science of Glassmaking at Ajeto Glassworks

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Glassblowing at Ajeto Glassworks
Glassblowing at Ajeto Glassworks

Borek Spek, a renowned Czech designer, and Petr Novotny, a talented young glassblower, founded this glass company in 1989 after collaborating artistically for several years, assembling a specialist team of technicians and artists to explore opportunities for innovation in the field.

Ajeto company specialises in handmade, limited-edition pieces that push the medium’s technological possibilities, with Spek as creative director and Novotny and Fafala as co-directors.

Driade in Italy, Maletti in Italy, lighting for Prague Castle, the Steltman Galleries in the Netherlands and the United States, and the Karl Lagerfeld shop in Paris are among its clients.

Glass workshop at Ajeto Glassworks

Batch Mixing: The Foundation of Glass


Ingredients and Proportions

The first step in the glassmaking process is batch mixing. The core ingredients—glass sand, soda, potash, and limestone—form the basis of the glass. The proportions and purity of these ingredients determine the quality of the end product.

The Colour of Secrets

What distinguishes one glasswork from another often lies in its colour. Additives responsible for this characteristic are weighed meticulously by a technologist. The exact recipe for specific colours is considered a guarded secret, often passed down through generations of glassmakers. This arcane knowledge lends an air of mystery to the art.

Moulding: The Art of Form


Mould Materials

Mould-making is crucial for shaping the glass. Beechwood is a popular material, especially when creating complex shapes. Alternative materials include plaster, cast iron, aluminium, and graphite. Some moulds, referred to as “expendable moulds,” are made of wax or paper and destroyed during the process.

Mould Longevity and Maintenance

The lifespan of a mould depends on its complexity and the material from which it is made. A single mould can last for 50–70 blowings, requiring frequent wetting to maintain its quality and effectiveness.

Smelting: The Fiery Heart of Glassmaking


Temperature Dynamics

The smelter, made of fireclay bricks, operates at temperatures up to 1,500°C. Different production phases require different temperatures, making mastery of the smelter essential to producing high-quality glass.

The Team and Schedule

Glassmakers work under the supervision of a gaffer and start their day early, operating six glass-melting pots for different colours and effects. After smelting, each glass product must cool in specialised furnaces for varying lengths of time, depending on its thickness and complexity.

Cutting: The Final Touch


Tools and Techniques

The cutting shop is where the cooled glass undergoes its final transformation. Various diamond disks and grinding abrasives are used to cut and refine the glass, while water cools the surface and removes debris.

The Final Shape

The cutting process is the last step in defining the glass product’s ultimate form. This is where the fine details are added, enhancing the object’s aesthetic and functional properties.

Mobile Glass Smelter: Glassmaking On-the-Go


Ajeto Glassworks also offers a unique feature—a mobile glass smelter. Designed for educational and interactive experiences, it is frequently used at corporate events and markets. This portable setup allows people to engage directly with the ancient craft of glassmaking.

Monumental Bohemian Czech Contemporary Erotic Figural Art Glass Sculptur
Monumental Bohemian Czech Contemporary Erotic Figural Art Glass Sculpture
Borek Sipek vase Bohemian glass Ajeto Czechoslovakia 1980's
Borek Sipek vase, Bohemian glass, Ajeto, Czechoslovakia, 1980s

Sources

Woodham, J. M. (2006). A dictionary of modern design. Oxford University Press.


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